2. WAREHOUSE RACKING SYSTEM PERIODIC INSPECTION

Warehouse management can be carried out in the most efficient way thanks to racking systems specifically manufactured for storage. Using warehouse racks is of great importance for preserving products, reducing costs, and increasing efficiency. Storage systems allow you to use your available space at maximum efficiency, even if your space is limited. Warehouse racks also help in the organized placement of materials, protecting them from environmental hazards, and providing easy access to materials.

What are Periodic Inspections and Static (Capacity) Analysis of Warehouse Racks?

It has become mandatory to have a static analysis for the carrying capacities of warehouse racking systems. In addition, annual periodic inspections of warehouse racking systems, which are included in the lifting and conveying group, should be carried out.

Periodic inspections of industrial racking systems are carried out within the framework of the TS EN 15635 standard. In this context, the standard defines 3 different inspection processes.

What are the Types of Warehouse Racking Systems?

• Lightweight Warehouse Racking

• Double Depth Warehouse Racking

• Narrow Aisle Racking

• Pallet Dynamic Warehouse Racking

• Mezzanine Platform Warehouse Racking

• Steel Warehouse Racking

• Hanging Warehouse Racking Systems

• DIY Store Racking Systems

• Push-Back Warehouse Racking

• Box Dynamic Warehouse Racking Systems

• Cladding Warehouse Racking

How are Periodic Inspections of Warehouse Racking Systems Performed? * Immediate Reporting: Any employee who observes a safety problem or damage on the racks must immediately report it to PRSES.

* Visual Inspection: Visual inspections are performed weekly or at periods determined by risk analysis by PRSES or personnel designated by PRSES, and the observations from the inspection are recorded in writing.

* Expert Auditor Inspection: Inspections are performed by an expert auditor at intervals not exceeding twelve months, and a written report containing the observations and recommendations from the inspection is submitted to PRSES. (PRSES: PERSON RESPONSIBLE FOR STORAGE EQUIPMENT SAFETY)

TSE Standards Related to Warehouse Racking Systems;

STANDARDS

• TS EN 15512.2009 (Adjustable Pallet Racking Systems - Structural Design Rules)

• TS EN 15620 (Adjustable Pallet Racking Systems - Warping and Spacing Tolerances)

• TS EN 15629 (Storage Equipment Specifications)

• TS EN 15635 (Application and Maintenance of Storage Equipment)

• TS EN 15878 (Terms and Definitions)

• TS EN 16681 (Adjustable Pallet Racking Systems - Design Rules for Earthquakes)

• TS EN 15095+A1 (Powered Mobile Storage Carousel (Rotating) System, Sorting and Racking System and Storage Lift - Safety Rules)

This refers to the control referred to as periodic control in our Expert Inspector Control regulation. Within the scope of periodic control, the structural integrity of the equipment and the functionality of safety-related functions are verified. In industrial racking systems, structural integrity checks require inspection of equipment components. While these components may vary depending on the racking type, they generally include:

Foot, beam, frame cross brace, frame horizontal brace, safety pin, base plate, frame barrier, foot guard, pallet support bar (H-type traverse), row spacer, rear cross brace, and anchor bolt. The following parameters must be checked at these points:

STRUCTURAL INSPECTION / FRAME

• Leg Deformation

• Frame Axis Misalignment

• Cross Link Deformation / None

• Horizontal Link Deformation / None

• Leg Protector Deformation / None

• Frame Barrier Deformation / None

• Missing Fastener (Bolt, Nut, etc.)

• Corrosion

STRUCTURAL INSPECTION / BEAM

• Beam Deformation

• Beam Axis Misalignment

• Horizontal Link Deformation / None

• Track / Floor Support Bar

• Deformation

• Floor Deformation

• Corrosion

STRUCTURAL INSPECTION / ASSEMBLY

• Leg / Beam Connection Deformation

• Leg / Beam Connection Safety Pin Deformation / None

• Missing Fastener (Bolt, Nut, etc.)

• Base Plate and Anchor Connection Deformation / None

• Vehicle / Pedestrian Underpass Safe Distance and Protection

• Rear Cross Bracket Deformation

• Row Spacer

STRUCTURAL CONTROL / OTHER

• Limiters (Stoppers) Deformation / None

• Moving Parts Deformation (Pulley, Motor, Brake, etc.)

• Forklift Guide Rail Deformation

Traverse Deflection

However, structural analysis studies are essential for determining the capacity of the racking system. A static report for racking systems is sufficient once, provided that no elements are missing, changed, damaged, or added to the racking system. In this context, it should be remembered that not only the load-bearing capacity of the traverse but also the load-bearing capacity of the racking system must be determined.

Occupational Safety in Warehouse Racking Systems;

Warehouse racking systems are evaluated by labor inspectors as lifting and conveying equipment according to the Labor Law No. 6331. Annual periodic inspection of warehouse racking systems, which are in the lifting and conveying group, has become mandatory. The load-bearing capacity of racking systems...